Reliable FR4 PCBs, Made Affordable

Fast 24-hour Turnaround, supporting up to 32 layers with high-precision impedance control. In-house factories and smart manufacturing help reduce costs and boost efficiency.

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FR4 PCB Material Manufacturing - Fast & Affordable | TOP XINYU Technology

What is an FR4 PCB?

Flame Retardant 4, or FR4, is a material grade used in PCB manufacturing. It is made of fibreglass and "4" represents the UL94 V-0 flammability standard (it must self-extinguish after being ignited). Fibreglass reinforced woven glass fibre and epoxy resin makes it excellent for electrically insulated applications. FR4 is a widely used material due to its low cost and high reliability.

FR4 Material Overview

FR4 represents flame-retardant grade 4 glass-reinforced epoxy laminate. The material's dielectric constant and dissipation factor are moderate. FR4 can be used in low-speed and high-power applications, making it the first choice for many hobbyists.

Dielectric constant: around 4.5 at 1MHz. Loss tangent: around 0.02 at 1MHz. The glass transition temperature (Tg) determines how the material behaves under heat.

FR4 comes in three different temperature ranges:

  • Low Tg (130–140°C)
  • Standard Tg (150–160°C)
  • High Tg (>170°C)

Benefits of FR4 PCB Material

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Cost-Effective and Widely Available

FR-4 is affordable compared to advanced laminates like Rogers. Its low cost makes it popular and the industry standard for most applications.

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Good Mechanical Strength

The woven fiberglass provides higher tensile strength, making it more resistant to warping, bending, and mechanical stress.

Reliable Electrical Insulation

Due to a moderate dielectric constant, it is excellent for low-frequency and higher-power applications with higher signal isolation.

How FR4 Thickness Affects PCB Performance

📡 Signal Integrity and Impedance Control +

Thicker FR-4 increases dielectric spacing, raising impedance. Thickness can be adjusted for impedance control.

Thinner FR-4 has smaller spacing, lowering impedance. However, higher dielectric loss limits performance above a few GHz.

🌡️ Thermal Management +

Thicker FR-4 offers improved heat spreading and higher thermal capacity.

Thinner FR-4 has limited heat-spreading capability, more susceptible to hot spots.

🛡️ Mechanical Stability +

Thicker boards are more rigid and resistant to bending.

Thinner boards are more flexible and lightweight, ideal for compact devices but more prone to warping.

Common Applications of FR4 PCBs

📱 Consumer Electronics +

FR4 PCBs balance cost and strength for everyday electronic devices. From smartphones to wearables, FR-4 provides durable and reliable PCB solutions.

🏭 Industrial Control Systems +

Control systems, power supplies, and automation boards often use thicker FR-4 laminates for mechanical rigidity and thermal cycling.

🚗 Automotive Electronics +

Instrument clusters, infotainment units, and sensor modules frequently use FR-4 PCBs for stable performance under vibration and heat.

TOP XINYU Technology FR4 PCB Manufacturing Capabilities

FeaturesCapabilities
Layer count1, 2, 4, 6, ...32 layers
Controlled Impedance4/6/8/.../32 layers
Impedance Tolerance±10% (±5Ω if ≤ 50Ω)
UL NumberE479892
Maximum Dimensions670 × 600mm (≥0.8mm); 500×600mm (<0.8mm); 2-layer: 1020×600mm
Minimum Dimensions3 × 3mm; 70×70 for V-cut panel
Outer Copper Thickness1oz, 2oz (2.5oz, 3.5oz for 2-layer)
Inner Copper Thickness0.5 oz, 1 oz, 2 oz
Surface finishHASL (leaded/lead-free), ENIG(1u"/2u")
Minimum Via Hole/Diameter0.15mm / 0.25mm
Minimum Track Width0.10/0.10mm (1oz); 0.16/0.16mm (2oz)
Gold Fingers Bevelling30° or 45°

Learn more about PCB capabilities ›

Why Choose TOP XINYU Technology FR4 PCBs?

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Cost-Effective Production

FR4 PCBs starting from just $2, trusted by 6M+ customers worldwide.

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Extensive Capability

Supports 1–32 layers, thickness 0.2mm–3.2mm, copper up to 3oz.

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High Customization

7 solder mask colors, multiple finishes, copper options.

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Fast Global Delivery

Prototypes in 24h, shipped to 200+ countries.

How to Order TOP XINYU Technology FR4 PCBs in 3 Easy Steps

Upload Gerber Files

Upload your design files and our system will automatically analyze them.

Configure Options

Select material, layers, color, surface finish and other specifications.

Place Order & Pay

Review your quote, add to cart, and complete payment securely.

Frequently Asked Questions About FR4 PCB

What is the dielectric constant (Dk) of FR4 material? +

FR4 typically has a dielectric constant of around 4.2–4.8 at 1 MHz. This affects signal transmission speed and impedance control.

What is the glass transition temperature (Tg) of FR4? +

Standard FR4 has a Tg of about 130–140°C, while high-Tg FR4 options can reach 170–180°C or higher.

Is FR4 suitable for high-frequency circuits? +

FR4 works well for most low- and mid-frequency applications. For RF above ~1 GHz, specialized materials like Rogers are recommended.

Are FR4 PCBs RoHS compliant? +

Yes. Most modern FR4 laminates are RoHS- and REACH-compliant; halogen-free options are also available.

FR4 PCBs, Built Better with TOP XINYU Technology.

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